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蠕动泵铲球麻烦的pH值在食品制造商节省了污水处理厂的维修和停机成本

Bredel公司SPX50高压蠕动软管泵

高压蠕动软管泵

领先的方便食品生产商,GREENCORE集团公司,已在停机时间和维修在其GREENCORE超市网站的塞尔比,北约克郡,多亏了Bredel公司SPX50高压蠕动软管泵沃森,安装在污水处理厂的成本取得了显著节省马洛泵业集团。

Greencore Grocery is one of the UKXCHARXs leading manufacturers of bottle/jar-packaged recipe products, producing a wide range of both branded and customer own-brand sauces, pickles, and soft drinks. The cleaning and change over process between different products, produces a small quantity of liquid waste (food effluent). This can lead to significant fluctuations in pH levels, from 4 up to 12 in some instances. Until recently, pH levels at Selby were corrected using 32% caustic soda (sodium hydroxide – NaOH) through the facility’s water treatment plant, which is owned and operated by United Utilities, the UK’s largest listed water company. With Greencore responsible for consumable costs, a cost-down exercise was commenced to seek an alternative to NaOH.

“该GREENCORE杂货店设施在塞尔比是大批量的植物那里可以根据订单的时间表是10和26'冲刷'一天之间,”彼得·沃兹沃斯,工艺技术员在联合公用事业说。 “为了找到纠正的pH值在机械加工更具成本效益的方法,我们试用了一个名为”马格墨西哥1060“的产品,这是一种氢氧化镁溶液为[Mg(OH)2],纠正pH值。

载体的水被用于剂量的弹匣墨西哥到系统在GREENCORE杂货,但这样做实际上是一个合适的泵是必需的。

“说实话,我们开始了用相当”廉价的“加药泵,但这被证明是低效的,因为我们花了两天时间一个星期修理他们,”沃兹沃思先生说。 “由于氢氧化镁具有低水溶解度它使一个漂亮的研磨液。 我们发现砂粒将进攻的定量泵的机械密封和排水塞,因此需要进行维修。“

事有凑巧,联合公用事业的姊妹网站一个是使用从沃森马洛蠕动泵,而这随后被推荐到工艺工程团队塞尔比。 其结果是,一个Bredel公司SPX50高压蠕动软管泵(50mm直径)安装在九月2009,从那以后没有出现过导致停机或维修磨损的问题。

究其原因,成功的结果很简单:在蠕动泵技术,不过是软管或管子接触到液体,因而没有机会磨料流体泵损坏部件。 蠕动的设计意味着没有阀门,密封件或腺体修复或更换。 更换软管或管只需要几分钟,他们是相对比较备件其他类型的泵低成本的项目。

在GREENCORE的塞尔比的网站,这一切都增加了一个低维护,低成本的解决方案,这是一样好为产生跨越大约250不同的产品线,每年大约500亿罐的操作。

“任何停机时间,在此规模的操作可以是非常昂贵,”沃兹沃思先生说。 “我敢肯定,SPX50非常迅速为自己支付。 事实上,我们要审判一个相同的泵在现场的坦克之间的污泥转移。

The success of the SPX50 at Greencore, Selby is indicative of a site that has received considerable investment over the past 10 years and now boasts some of the most modern, hygienic and efficient production facilities in the UK. The site has achieved the prestigious AIB accreditation, being placed in the XCHARXsuperiorXCHARX category, achieving BRC Grade A. The site supplies every major UK retailer and exports to over 21 countries. Over 600 people are employed at the 23-acre Selby plant.

沃森 - 马洛流体技术集团

Watson-Marlow流体技术集团(WMFTG)是食品,制药,化学和环境行业的小型蠕动泵和相关流体通道技术的全球领先企业

签名:白金会籍

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